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Notice to Brad: *Have any details about your EIII build? *Please share!
Blue skies,
Pete L'H.
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Ok... I'll share what I can. We're in the plans stage, REAL close to starting tailfeathers (something easy to build to boost our confidence and enthusiasm... also something we need to test first.) Let me start by saying we are doing an E-I, not and E-III. It's a hair smaller, which allows lighter weight and doesn't require splicing of material for the ailerons and wingspars- this was honestly the deciding factor.
Fuselage: 6061-T6 tubing, braced with cable. I almost have to draw how we'll do this, but basically the vertical tubes are "fitted" to the longerons, and the cable pulls the gussets, so all the tubing is in compression and the gussets are in tension. The forward (cockpit section) is 7/8" x .058", and the part from the cockpit back is 3/4" x .035. Vertical tubes are 1/2" x .058 in the forward part, 1/2" x .035 in the rear. gussets are ~.040" sheet stock.
Still evaluating cables. Initiall I planned 1/8", but may go lighter. NO turnbuckles are used- the cable layout is done with a single turnbuckle per bay while setting up, then the ends are nicopressed and the section that the turnbuckle attaches to cut away... then the turnbuckle is reused for the next bay. This one requires a picture to explain.
One could probably, with appropriate planning/tools and perhaps a second set of hands, built the basic fuselage in a day, 2 days tops.
Wings: 6061-T6 spars, compression struts, tip bows. Ribs from foam (isulation type, think Home Depot or Lowes) with plywood capstrips. The "main" or front spar is the leading edge (as it is with most ultralights) and the flying/landing wires attach to the rear of this spar. Not 100% to scale, but not far off. Ailerons are full span, hinged to the rear spar. They are actuated by the aileron spar/leading edge being used as a torque tube, with the "horns" on the end passing INTO the cockpit area and being connected via push-pull tube to the bellcrank assembly on the mechanism for the control stick. This allows for quick breakdown and assembly, easy construction, and differntial aileron throw to reduce adverse yaw.
Tail surfaces are true to the original in form, with no fixed vertical or horizontal surfaces.
Covering will be 1.6 or 1.7 oz Dacron, dyed with coffee to match unbleached linen... finished with a UV-inhibiting poly clearcoat.
LG are ALMOST true to the original, although we plan to use some sort of suspension in the vertical members, either internally or at the mounting point, to prevent intrusion of the mechanism into the cockpit area. This is actually one of the few items we haven't finalized. Wheels with be "tuff wheels" (the molded plastice 20" BMX wheels) with fabric glued and shrunk to cover and concel them.
Rigging will be almost identical to the original in appearance, however, no wing warping... so it is somewhat simplified in actual practice. Flying wires will be anchored with bolts in shear, and the landing wires will have a quick-disconnect mechanism to allow quick teardown for trailering.
Unlike the Baslee 75% ones, we are using the full number of flying and landing wires instead of half, to maintain a more scale appearance. Also, at 87.5% size, it's more comfortable for a "real" adult to fly... and we aren't cheating on the dimensions.
Engine plans are currently a FULL VW, we are pretty confident we can "make" weight with this configuration. If not, we'll consider 1/2 VW or 2 strokes... but I don't think that will be needed.
Brad