Have completed inputing the airfoil section into the software. Satisfied enough for manufacture of these late this year based on this "improved" profile.
As suggested,... I incorporated the spar edge geometry into the curve for a now "perfect" fit.
You can see the detail of the curve analysis tools here.....
Wing Structures
As a result of that, I am not quite yet decided, (open to suggestion), on how to go about cutting these. Very...very....very tempted to "cheat" and hand over CAD generated cutting files to a laser cutter for several reasons.....
1) Precision
2) Minimal waste of material due to accurate computerized "nesting" of the stock.
3) In one fell swoop, a pretty good jump start on the project.
Thanks to all again!