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Replica Aircraft Topics related to the construction of WWI replica aircraft



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Old 24 June 2006, 06:58 PM   #61 (permalink)
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more pictures

Highslide JS
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I'm sure ot will look prettier once it is sandblasted clean
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Old 25 June 2006, 06:35 AM   #62 (permalink)
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Nice work Jeff.
Regards,
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Old 25 June 2006, 07:47 AM   #63 (permalink)
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Hi Jeff,

Great thread. Please keep the pictures and the step by step process coming. Your tools, methods and process is more in keeping with the individual builder with a small arsenal of tools and space. That looks like a right angle grinder from Harbor Freight. I'm on the second one from those guys. I burned up the first restoring a 1943 Willys Jeep.
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Old 25 June 2006, 04:35 PM   #64 (permalink)
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Landing gear peogress

today I worked on welding the landing gear attaching points to the frame so I could spend tomorrow sandblasting and painting the rest of the frame.

here I'm putting a plumb line down the center of the frame and adding a string level to it, not pictured is another level to ensure the frame is level laterally
Highslide JS
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here I have a plumb bob hanging over the transverse where the tube should line up with the transverse and on the center line of the axle box.
Highslide JS
here I have drilled the hole for the socket.
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Last edited by Jeff Brooks; 25 June 2006 at 05:24 PM.
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Old 25 June 2006, 05:07 PM   #65 (permalink)
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welding

here is the front attaching points welded ...
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here is the rear ..
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I am debating to cut the remainder of the stud on the sockets.
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Old 25 June 2006, 06:07 PM   #66 (permalink)
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cutting the stud

Jeff,
first off, I'm no expert at this stuff, so the value of my opinion is severely limited... but maybe it'll help start a discussion, so here it goes...

If it were me I'd probably cut the stud off. Anything that is poking up or sticking out is just something for everything else to get hung up on... especially later on when it is hard to get to.

for what its worth...

rob w
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Old 25 June 2006, 06:46 PM   #67 (permalink)
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cutting the shaft

I agree, I am leaning in that direction too
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Old 29 June 2006, 09:00 PM   #68 (permalink)
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Alxe Box

I gave up trying to bend my own aluminum box for the axle, and shopped around to find some fabrication shop with the right tools. here is the axle box pieces I had made ...
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Old 30 June 2006, 06:28 AM   #69 (permalink)
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Jeff
What was wrong with that, it looks good!


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Old 1 July 2006, 08:28 PM   #70 (permalink)
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Weight issues

Can anyone provide me with the weight of the original rudder, elevator, and both the horizontal & vertical stabilizers before they had fabric?
I fear mine is over built and I am trying to decide if I should rebuild them again with weight savings in mind! This conversion from metric to english measurements and the strength of 4130 vs. 2025 is leaving me worried mine could have been made lighter. I am half tempted to make it again using metric 2025 steel.
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